May 20, 2012
Windward's book collection continues to grow and while it is currently housed in two bookcases, all my books are in storage, except the ones that I keep on my desk or nightstand :)
Books, Books, and More Books
Given that I have a little area that I would like to dedicate to books and reading, I decided to follow the design of the above book case and make one for my books.WOOD:
- two 8' 2x12s - cut to book case height
- one 8' 2x12 - cut to 47 inches (two pieces)
- three 8' 2x10s - cut to 47 inches (six pieces)
- one 8' 2x8 - cut to shelf heights
(three pieces at 12 inches and six pieces at 9 inches)
- one 8' 2x4 - cut to 47 inches (two pieces)
- one sheet of 1/2" plywood - trimmed to bookcase height minus one inch
One of the 2x12 was cut into two pieces measuring 47inches. Both long 2x12 and one short piece have a 1/2" by 1/2" notch cut out and the other 47" piece is trimmed by 1/2".
One of the notched 2x12s
Find a large flat space - I used our flat trailer - and lay out the 2x12s with the notched sides up and facing towards the middle. The un-notched piece goes about 3.5" from the bottom. Assemble the frame using 3" screws and checking for squareness as you go. I decided to put one screw in at each corner then lay the sheet of plywood down into the notch.
With the plywood seated in the notch, I added screws so there are three at each joint. The 2x4 pieces get attached and act as a toekick or riser for the bottom shelf. Next, I used a pneumatic brad gun to attach the plywood to the frame. With some help, I turned over the book case frame and routed all the edges of the frame as well as the edges of the 2x10s and 2x8s. Do not route the ends of the boards.
The frame and some shelves with rounded edges.
Here is that big flat space I was talking about. It is a covered area between two shipping containers which provided some shade and protection from this morning's drizzle.
The frame is assembled and the shelves are laid out.
To get an idea of how everything will look and how it needs to go together, I laid out the shelves and risers. Each riser will have two screws in the top and bottom and each shelf will have two more at each end through the frame.
First Shelf Ready
Each shelf needs to have its riser attached before screwing the shelf into the frame and the riser below it since the drill does not fit between the shelves.
Second shelf getting its riser attached.
Since the next shelf up has only one riser, I used some scrap to keep the shelf level as I attach its riser. I also used spacers so that the risers would have uniform placement.
Attaching the shelf to the risers below.
With the riser attached the shelf was slid down into place and attached to the risers below it. Next the shelf ends are attached to the frame.
Installing the next set of risers.
Continue attaching risers, sliding the shelf into place, screwing into the riser below and the side walls until you have only two more shelves to install.
Another Shelf Installed
Make sure the shelves are level when screwing them to the side walls.
Now for the top two shelves. Before you attach the next shelf, you need to attach the risers to the top shelf before you run out of maneuvering space.
Attach the risers to the top shelf.
Then remove the top shelf and install the shelf on the 12" riser. Here you can see the spacers I used to keep the shelf level.
A section of wall built using the old forms
The last shelf slides back in and gets attached to the top and sides of the book case. Now you can sand the screw holes and stain the book case. Also, turn the book case back over and attached the plywood to the shelves.
Time to gather some friends and move the bookcase inside.